LEXUS IS350 / IS300 / IS250 / IS220D / IS200D 2005 - 2013 SERVICE & REPAIR MANUAL

Description LEXUS IS350 / IS300 / IS250 / IS220D / IS200D 2005 - 2013 SERVICE & REPAIR MANUAL

01.2013 / Europe, G.C.C. Countries, General market / 1 CD / Windows 11, Windows 10, Windows 8, Windows 7 / 32 & 64 bit

Lexus IS350 / IS300 / IS250 / IS220D / IS200D 08.2005 - 03.2013 service & repair information library

Language: English

Covered model series:

ALE20, GSE20, GSE21, GSE22 series models

LHD Left Hand Drive & RHD Right Hand Drive

Covered engines:

2GR-FSE - 3.5L 24-Valve D-4S DOHC V6 VVT-i

3GR-FE - 3.0L 24-Valve DOHC V6 VVT-i

4GR-FSE - 2.5L 24-Valve D-4 DOHC V6 VVT-i

2AD-FHV - 2.2L 4-cylinder 16-Valve DOHC D-4D D-CAT

2AD-FTV - 2.2L 4-cylinder 16-Valve DOHC D-4D

Repair Manual

New car features

Electrical wiring diagram

Body Repair

Service data sheet

All car units service & repair, instructions, troubleshooting, installation, removal, components, schematics, inspection, replacement, wiring diagrams, DTC trouble codes and other information

Service library descriptoion:

REPAIR MANUAL

Engine

Engine control system

2AD-FHV - ECD system, Diesel throttle body, ECM, Accelerator pedal, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Manifold absolute pressure sensor, EFI relay, EDU relay

2AD-FTV - ECD system, Diesel throttle body, ECM, Accelerator pedal, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Manifold absolute pressure sensor, Air fuel ratio sensor, EFI relay, EDU relay                                      

3GR-FE - SFI system, Camshaft oil control valve, Throttle body, ECM, Accelerator pedal, Mass air flow meter, VVT sensor, Crankshaft position sensor, Engine coolant temperature sensor, Knock sensor, Integration relay, Fuel pump relay

2GR-FSE - SFI system, Camshaft oil control valve, Throttle body, ECM, Accelerator pedal, Mass air flow meter, VVT sensor, Crankshaft position sensor, Engine coolant temperature sensor, Knock sensor, Air fuel ratio sensor, Heated oxygen sensor, Integration relay, Fuel pump relay

4GR-FSE - SFI system, Camshaft oil control valve, Throttle body, ECM, Accelerator pedal, Mass air flow meter, VVT sensor, Crankshaft position sensor, Engine coolant temperature sensor, Knock sensor, Integration relay, Fuel pump relay

Engine mechanical

2AD-FHV - Engine, Drive belt, Front/Rear crankshaft oil seal, Engine assembly, Engine unit

2AD-FTV - Engine, Drive belt, Camshaft, Cylinder head gasket, Cylinder head, Cylinder block, Front/Rear crankshaft oil seal, Engine assembly, Engine unit

3GR-FE - Engine, Drive belt, Front/Rear crankshaft oil seal, Engine assembly, Engine unit

2GR-FSE - Engine, Drive belt, Camshaft, Cylinder head gasket, Cylinder head, Cylinder block, Front/Rear crankshaft oil seal, Engine assembly, Engine unit    

4GR-FSE - Engine, Drive belt, Front/Rear crankshaft oil seal, Engine assembly, Engine unit

Fuel

2AD-FHV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Injector driver, Fuel pump, Fuel tank, Fuel sender gauge assembly, Fuel tank solenoid return valve

2AD-FTV - Fuel system, Fuel injector, Fuel supply pump, Fuel pressure regulator, Common rail, Fuel filter, Injector driver, Fuel pump, Fuel tank, Fuel sender gauge assembly, Fuel sedimenter warning switch, Fuel tank solenoid return valve

3GR-FE - Fuel system, Fuel injector, Fuel pressure pulsation damper, Fuel pump, Fuel pump resistor, Fuel tank, Fuel sender gauge assembly

2GR-FSE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel pressure pulsation damper, Fuel relief valve, Injector driver, Fuel pump, Fuel pump resistor, Fuel tank, Fuel sender gauge assembly

4GR-FSE - Fuel system, Fuel injector, Cold start injector, Fuel pressure pulsation damper, Fuel pressure sensor, Fuel relief valve, Injector driver, Fuel pump, Fuel pump resistor, Fuel tank, Fuel sender gauge assembly

Emission Control

2AD-FHV - Emission control system, EGR valve, EGR cooler, Exhaust gas temperature sensor, Exhaust fuel addition injector, Exhaust manifold converter, Differential pressure sensor, Vacuum regulating valve, Air fuel ratio sensor, Fuel tank cap

2AD-FTV - Emission control system, EGR valve, EGR cooler, Exhaust gas temperature sensor, Exhaust fuel addition injector, Exhaust manifold converter, Differential pressure sensor, Vacuum regulating valve, Fuel tank cap

3GR-FE - Emission control system, Canister, Purge valve, PCV valve, Air fuel ratio sensor, Heated oxygen sensor

2GR-FSE - Emission control system, Canister, Purge valve, PCV valve, Fuel tank cap

4GR-FSE - Emission control system, Canister, Purge valve, PCV valve, Air fuel ratio sensor, Heated oxygen sensor

Intake / Exhaust

2AD-FHV - Intake system, Turbocharger, Intercooler, Exhaust pipe

2AD-FTV - Intake system, Intake manifold, Turbocharger, Intercooler, Exhaust manifold, Exhaust pipe

3GR-FE - Intake system, Exhaust pipe, Exhaust manifold, Exhaust pipe

2GR-FSE - Intake system, Intake manifold, Exhaust manifold, Exhaust pipe

4GR-FSE - Intake system, Exhaust pipe

Cooling

2AD-FHV - Cooling system, Coolant, Water pump, Thermostat, Cooling fan motor, Cooling fan relay, Radiator

2AD-FTV - Cooling system, Cooling fan system, Coolant, Water pump, Thermostat, Cooling fan motor, Cooling fan relay, Radiator

3GR-FE - Cooling system, Coolant, Water pump, Thermostat, Cooling fan motor, Cooling fan relay, Radiator

2GR-FSE - Cooling system, Cooling fan system, Coolant, Water pump, Thermostat, Cooling fan motor, Cooling fan relay, Radiator

4GR-FSE - Cooling system, Coolant, Water pump, Thermostat, Cooling fan motor, Cooling fan relay, Radiator

Lubrication

2AD-FHV - Lubrication system, Oil filter, Oil pump, Engine oil cooler

2AD-FTV - Lubrication system, Oil and oil filter, Oil pressure switch, Oil level sensor, Oil pump, Engine oil cooler

3GR-FE - Lubrication system, Oil filter, Oil pump

2GR-FSE - Lubrication system, Oil and oil filter, Oil pressure switch, Oil level sensor, Oil pump

4GR-FSE - Lubrication system, Oil filter, Oil pump

Ignition

3GR-FE - Ignition system, Ignition coil and spark plug

2GR-FSE - Ignition system, Ignition coil and spark plug

4GR-FSE - Ignition system, Ignition coil and spark plug

Starting

2AD-FHV - Starting system, Pre-heating system, Entry and start system, Glow plug, Starter, Starter relay, Starter cut relay, Glow relay, Engine switch

2AD-FTV - Starting system, Pre-heating system, Entry and start system, Glow plug, Starter, Starter relay, Starter cut relay, Glow relay, Engine switch

3GR-FE - Starting system, Entry and start system, Starter, Starter relay, Starter cut relay, Engine switch

2GR-FSE - Starting system, Entry and start system, Starter, Starter relay, Starter cut relay, Engine switch

4GR-FSE - Starting system, Entry and start system, Starter, Starter relay, Starter cut relay, Engine switch

Charging

2AD-FHV - Charging system, Generator, Battery current sensor, Battery thermometer sensor

2AD-FTV - Charging system, Generator, Battery current sensor, Battery thermometer sensor

3GR-FE - Charging system, Generator

2GR-FSE - Charging system, Generator, Battery current sensor, Battery thermometer sensor

4GR-FSE - Charging system, Generator, Battery current sensor, Battery thermometer sensor

Transmission

A760E Automatic transmission - Automatic transmission system, Extension housing rear oil seal, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Transmission control switch, Shift paddle switch, Pattern select switch, Shift lever assembly, Automatic transmission assembly, Torque converter and drive plate, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Shift solenoid valve

A960E Automatic transmission - Automatic transmission system, Extension housing rear oil seal, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Transmission control switch, Shift paddle switch, Pattern select switch, Shift lever assembly, Automatic transmission assembly, Torque converter and drive plate, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Shift solenoid valve

Clutch - Clutch system, Clutch pedal, Master cylinder, Release cylinder, Clutch accumulator, Clutch unit, Pedal switch

RA63 manual transmission - Manual transmission system, Oil, Transmission unit, Input shaft, Output shaft, Counter gear

Drive Line

Propeller Shaft - Propeller shaft system, Propeller shaft assembly

Drive Shaft - Drive shaft system, Rear drive shaft assembly

Differential - Differential system, Differential oil, Differential side gear shaft oil seal, Differential carrier assembly, Mount cushion

Suspension & Axle

Axle - Axle system, Front axle hub bolt, Front axle hub, Steering knuckle, Rear axle hub bolt, Rear axle hub

Suspension - Suspension system, Front wheel alignment, Rear wheel alignment, Front shock absorber, Front upper suspension arm, Front lower suspension arm, Front lower ball joint, Front stabilizer bar, Rear shock absorber, Rear upper No1 control arm, Rear upper No2 control arm, Rear No1 suspension arm, Rear No2 suspension arm, Toe control link, Rear stabilizer bar

Tire and Wheel - Tire and wheel system, Tire repair seal

Brake

Brake Control - Stop light control relay, Vehicle stability control system, Brake actuator, Front speed sensor, Rear speed sensor, Yaw rate and acceleration sensor, Steering angle sensor, Skid control buzzer, VSC off switch, Brake pedal load sensing switch

Brake - Brake system, Fluid, Brake pedal, Master cylinder, Brake booster, Vacuum pump, Front brake, Front brake flexible hose, Rear brake, Rear brake flexible hose

Parking Brake - Parking brake system, Parking brake lever, Brake pedal, Parking brake cable, Parking brake assembly

Steering

Steering Column - Steering system, Power tilt and power telescopic steering column system, Steering lock system, Steering column assembly, Multiplex tilt and telescopic ECU

Power Steering - Power steering system, Steering gear, Power steering ECU

Heater & Air Conditioning system

Air Conditioning - Air conditioning system, Refrigerant, Refrigerant line, Air conditioning unit, Blower unit, Compressor, Condenser, Room temperature sensor, Ambient temperature sensor, Front evoporator temperature sensor, Smog ventilation sensor, Pressure switch, Heater glow plug, Water hose joint, Air conditioning panel, Air conditioning amplifier

Heater - Combustion type power heater system, Heater switch, Heater assembly, Heater exhaust pipe, Heater fuel pump

Restraints

Pre-crash safety system - Pre-crash safety system, Seat belt control ECU

Supplemental Restraint System - Airbag system, Steering pad, Spiral cable, Driver side knee airbag assembly, Front passenger side knee airbag assembly, Front passenger airbag assembly, Curtain shield airbag, Front seat side airbag, Center airbag sensor, Front airbag sensor, Side airbag sensor, Rear airbag sensor, Seat position sensor, Airbag cut-off switch

Seat Belt - Occupant detection sensor, Seat belt tension reducer, Seat belt warning system, Front seat inner belt assembly, Front seat outer belt assembly, Rear seat inner belt, Rear seat outer belt, Togue plate stopper, Child restraint seat tether anchor, Child restraint seat anchor bracket

Securities

Theft Deterrent - Theft deterrent system, Engine hood courtesy switch, Security horn assembly

Engine Immobiliser - Engine immobiliser system

Cruise Control System

Cruise Control - Distance control ECU, Millimeter wave radar sensor, Cruise control, Dynamic radar cruise control system, Cruise control main switch, Clutch switch

Body Electrical

Lighting, Wiper and Washers, Door Lock, Meter, Audio / Visual, Navigation, G-Book, Park Assit / Monitoring, Horn, Clock, Power outler socket

Body

Windshield / Windowglass, Mirror, Instrument Panel, Seat, Engine Hood / Door, Exterior, Interior, Sliding Roof

Communication System

CAN communication system, Multiplex communication system

NEW CAR FEATURES

New model outline, Engines, Chassis, Body, Body electrical, Technical specifications

ELECTRICAL WIRING DIAGRAM

Engine  -  Charging, Engine control, Cooling fan, Entry and Start system, Ignition

Transmission  -  ECT and A/T indicator, Shift lock

Brake  -  ABS, TRS, VSC, Vehicle Dynamics integrated management

Steering  -  EPS, Power tilt and power telescopic

Heater & Air Conditioner System  -  Air conditioner, Power heater

Restraints  -  Seat belt warning, SRS, Electric tension reducer, Pre-crash safety system

Securities  -  Blocking system, Theft deterrent

Cruise Control System  -  Cruise control, Dynamic radar cruise control

Body Electrical  -  Audio system, Automatic light control, Back-up light, Cigarette lighter, Front fog light, Headlight, Interior light, Stop light, Navigation system, G-Book, Wireless door lock control and much much more

Body  -  Automatic Glare-Resistant EC mirror, Climate control seat, Front window deicer, Mirror heater, Power heater, Power seats, Power windows, Rear sunshade, Rear window defogger, Remote control mirror, Seat heater, Sliding roof

Communication System  -  Multiplex communication system

WIRING DIAGRAMS FOR ALL CAR UNITS

BODY REPAIR

Body Panel Replacement, Body Dimensions, Paint, Coating

OTHER INFORMATION