KAWASAKI WHEEL LOADER 135Z5-2 PARTS MANUAL + SERVICE & REPAIR MANUAL
  • KAWASAKI WHEEL LOADER 135Z5-2 PARTS MANUAL + SERVICE & REPAIR MANUAL
  • KAWASAKI WHEEL LOADER 135Z5-2 PARTS MANUAL + SERVICE & REPAIR MANUAL
  • KAWASAKI WHEEL LOADER 135Z5-2 PARTS MANUAL + SERVICE & REPAIR MANUAL
  • KAWASAKI WHEEL LOADER 135Z5-2 PARTS MANUAL + SERVICE & REPAIR MANUAL

KAWASAKI WHEEL LOADER 135Z5-2 PARTS MANUAL + SERVICE & REPAIR MANUAL

$50.00
Brand: Kawasaki
Product Code: Kawasaki
Availability: In Stock
Qty:

06.2009 / All Regions / 1 CD / Windows 10, Windows 8, Windows 7, Windows Vista, Windows XP / 32 & 64 bit

Kawasaki WHEEL LOADER 135Z5-2 ELECTRONIC PARTS MANUAL + WORKSHOP SERVICE & REPAIR MANUAL

MANUAL CONTENT:
PARTS CATALOG ENGINE (CUMMINS QST30-C)
PARTS CATALOG (EQUIPMENT)

General Information
Safety precautions
Symbols
Outline
Layout of main components
Inspection and maintenance table
Recommended lubricants
Coolant
Lubrication chart
Weight of main components
Bolt tightening torque
Hose band tightening torque
Liquid gasket and screw lock agent
Cautions regarding welding repair service
Hydraulic Pressure Test Kit

Measurement for Performance Check
Cautions on Safety
Standard Measurement Values for Performance Check

Function & Structure Chassis Group
Front Chassis
Loading linkage
Loading linkage pin
Rear Chassis
Fuel tank
Floor board mount
Center Pin
Upper center pin
Lower center pin
Dust seal

Check & Adjustment Chassis Group
Linkage Pin
Liner
Center Pin
Adjusting shim
Installing bearing cover
Installing bearing outer ring

Function & Structure Power Group
Power Line
Engine / Transmission
Engine mount
Transmission mount
Radiator
Radiator mount
T/C cooler mount
Propeller Shaft
First propeller shaft assembly
Second propeller shaft assembly
Third propeller shaft assembly
Axle Assembly
Axle Support
Differential Gear
Conventional type
Function of differential gear
Operation of differential gear

Check & Adjustment Power Group
Engine
Measuring engine speed
Measuring engine oil pressure
Propeller Shaft
Propeller shaft phase
Second propeller shaft alignment
Tightening torque
Axle
Differential gear adjustment procedure

Function & Structure Torque Converter and Transmission Group
Torque Converter
Torque converter structure
Power flow path
Torque multiplication
Lock-up clutch function (only forward)
Torque Converter Gear Pump
Gear pump specifications
Transmission
Clutch combination
Planetary gear
Shift lever position
Downshift button operation
Gear train and number of teeth
Clutch Pack
Power Flow Path in the Transmission
Hydraulic System Diagram
Hydraulic Circuit Diagram
Oil Flow
Oil flow in torque converter line
Oil flow in transmission line
T/C and T/M Oil Circulation
Modulator Valve Unit
Interior schematic (not exact representation)
Modulation Mechanism
Modulator valve operation
Control Valve Assembly
Clutch solenoid valve assembly
Clutch valve assembly
Check valve assembly
Lock-up clutch solenoid valve
Accumulator assembly

Check & Adjustment Torque Converter and Transmission Group
Measuring Clutch Oil Pressure
Priority valve adjusting procedure

Function & Structure Hydraulic Group
Flushing Hydraulic Circuit
Purpose of flushing
Cautions on Hydraulic Parts Replacement
Hydraulic Circuit Symbols
Hydraulic lines
Pumps & motors
Cylinders
Operation methods
Pressure control valve
Flow control valve
Directional control valve
Check valve
Miscellaneous hydraulic symbols
Hydraulic System Operation
Hydraulic system operation outline
Layout of Hydraulic Units
Hydraulic Tank
Hydraulic tank breather valve (tank cap)
Hydraulic tank sub tank
Hydraulic tank suction filter
Hydraulic tank return filter
Hydraulic tank specifications
Hydraulic oil level check
Hydraulic Pump
Steering pump (K3V)
Loading pump (K5V)
Triple pump
Hydraulic pump principle
Hydraulic pump wear plate
Hydraulic pump bushing lubrication
Hydraulic Cylinder
Boom cylinder
Bucket cylinder
Steering cylinder
Hydraulic cylinder specifications
Loading System
Reducing Valve (for Pilot Pressure)
Pilot Valve (TH40MS)
Pilot valve (TH40MS) function
Pilot valve (TH40MS) Installation position detail
Pilot valve (TH40MS) performance chart
Pilot valve (TH40MS) structure
Pilot valve (TH40MS) operation
Boom soft landing hydraulic connection
Power boost circuit
Steering unloader circuit
Hydraulic line connection
Steering unloader circuit structure
Steering unloader circuit outline
Steering unloader circuit function
Solenoid valve
Solenoid valve structure (Not activated)
Solenoid valve operation
Slow return check valve (Boom soft landing circuit)
Adapter (Orifice)
Slow return check valve (Boom raise)
Multiple Control Valve (KML35A/2T401A)
Multiple control valve specifications
Multiple control valve main relief valve (MRV) (2 stage relief)
Multiple control valve overload relief valve (with make-up function)
Multiple control valve make-up valve
Multiple control valve bucket spool
Multiple control valve boom spool
Pilot valve
Pilot valve structure
Pilot valve operation
Ride Control (OPT)
Ride control hydraulic circuit
Ride control operation
Ride control valve assembly (Reducing valve circuit)
Ride control valve assembly (Accumulator circuit)
Accumulator (for ride control)
Steering System
Pilot valve (for steering) operation
Steering Valve (KVS32-A1.0/31)
Steering valve operation
Steering spool variable throttle
Steering valve flow control spool
Steering valve main relief valve
Steering valve overload relief valve
Steering pilot circuit and its operation
Stop Valve
Stop valve operation
Slow Return Check Valve
Slow return check valve specifications
Steering Lock Line
Efficient Loading System
Efficient loading system outline
Hydraulic line
Mounting of the variable kickout sensor

Check & Adjustment Hydraulic Group
Loading/Steering Circuit Relief Valve
Loading circuit relief valve setting pressures
Steering circuit relief valve setting pressures
Hydraulic Cylinder
Cylinder natural drift
Stop Valve
Stop valve adjustment procedure

Function & Structure Brake Group
Brake System Outline
Service brake
Parking brake
Auto brake
Brake Units Layout
Unloader Valve
Unloader valve operation
Valve Unit
Reducing Valve (for Parking/Pilot Pressure/Power Boost)
Accumulator
Brake Valve
Brake valve performance chart
Brake valve outline
Line Filter
Service Brake
Service brake operation
Service brake disc
Service brake piston
Service brake pedal stroke adjusting mechanism
Service brake warning system
Brake circuit air bleeding procedure
Parking Brake
Parking brake operation
Parking brake friction disc
Parking brake solenoid valve
Parking Brake Manual Release
Brake Circuit Check Valve
Auto Brake
Auto brake circuit
Auto brake operation set value
Reducing valve (for Autobrake circuit)
Solenoid valve (for Autobrake circuit)
Pressure Sensor (for stop lamp and declutch)
Pressure sensor (for stop lamp)
Pressure sensor (for Declutch)

Check & Adjustment Brake Group
Brake Circuit Oil Pressure
Unloader valve setting pressure
Brake valve oil pressure
Service Brake
Service brake performance check
Service brake friction plate wear detection
Parking Brake
Parking brake performance check

Function & Structure Electrical Group
How to Use Electrical Wiring Diagram
Electrical Cable Color Codes
Electrical Circuit Symbols
Sensor Mount
Fuse
Fuse box
Fusible link
Engine Start Circuit
Engine start circuit diagram
Neutral starter
Starter switch
Battery relay
Alternator I terminal wire
Diode unit
Neutral relay
Magnetic switch
Voltage
Power Generating/Charging Circuit
Alternator
ECM (Engine Controller)
Function of ECM
Connection diagram
Monitor lamp test
Failure diagnosis
Quantum fault code information
Accelerator pedal
Transmission Control Circuit and Monitor Circuit
Machine control unit (MCU)
MCU connection diagram
Machine control unit (MCU) function
Modulator valve operation
Adjustable declutch preset switch
Monitoring system
Operation monitor lamps
Instrument Panel and Switch
Instrument panel
Instrument panel rear surface
Gauge circuit
Fuel gauge circuit
MODM
MODM function
Monitor Changeover
Information Monitor
Replacement Monitor
Fault Log Monitor
Input/Output Monitor
Parameter Setting Monitor
Specification Setting Monitor
Electrical Detent Circuit
Bucket leveler
Detent solenoid
Lift kickout & lower kickout/boom soft landing
Sensor assy
Preset height adjustment
Boom soft landing
Float
Diode
Diode check method
Caution for diode check method
Surge voltage and surge suppression diodes

Drawing & Diagrams
Axle Assembly
Torque Converter and Transmission
Hydraulic & Brake Circuit
Brake Circuit
Gauge Mount
Electrical Wiring Diagram
Way of looking at connectors
Electrical wiring diagram abbreviation chart
Electrical Wiring Diagram (CAB)
Electrical Connection Diagram
Electrical Equipment Layout
Outline of MODM (Machine Operation Diagnostic Module) Operation
MODM: Input/Output Monitor - Input/Output Signal Correspondence Table

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