KAWASAKI WHEEL LOADER 65Z5 PARTS MANUAL + SERVICE & REPAIR MANUAL
  • KAWASAKI WHEEL LOADER 65Z5 PARTS MANUAL + SERVICE & REPAIR MANUAL
  • KAWASAKI WHEEL LOADER 65Z5 PARTS MANUAL + SERVICE & REPAIR MANUAL
  • KAWASAKI WHEEL LOADER 65Z5 PARTS MANUAL + SERVICE & REPAIR MANUAL
  • KAWASAKI WHEEL LOADER 65Z5 PARTS MANUAL + SERVICE & REPAIR MANUAL

KAWASAKI WHEEL LOADER 65Z5 PARTS MANUAL + SERVICE & REPAIR MANUAL

$50.00
Brand: Kawasaki
Product Code: Kawasaki
Availability: In Stock
Qty:

07.2007 / All Regions / 1 CD / Windows 10, Windows 8, Windows 7, Windows Vista, Windows XP / 32 & 64 bit

Kawasaki WHEEL LOADER 65Z5 ELECTRONIC PARTS MANUAL + WORKSHOP SERVICE & REPAIR MANUAL

MANUAL CONTENT:
PARTS CATALOG ENGINE (CUMMINS 6BTAA5.9)
PARTS CATALOG (EQUIPMENT)

Troubleshooting
Cautions Regarding Troubleshooting
Safety Precautions
Quick Troubleshooting Table

Torque Converter and Transmission Group
Machine does not move in any shift lever position
Machine does not move at a certain shift lever position
(or: Machine moves only in a certain shift lever position)
Machine moves at the neutral position
(Example: Machine moves forward at the neutral position)
Large shock at starting or changing speeds / direction
Large time lag at starting or changing speed / direction
Low power
(Defective torque converter or transmission)
Torque converter oil is overheating
Machine moves reverse when starting to
climb up on a slope using inching
Automatic speed change is not possible
QUAD switch does not work

Hydraulic Group
Boom and/or bucket do not move
Boom and/or bucket have low power, or move too slowly

General Information
Safety precautions
Symbols
Outline
Layout of main components
Inspection and maintenance table
Recommended lubricants
Coolant
Lubrication chart
Weight of main components
Bolt tightening torque
Hose band tightening torque
Liquid gasket and screw lock agent
Cautions regarding welding repair service
Hydraulic Pressure Test Kit

Measurement for Performance Check
Cautions on Safety
Standard Measurement Values for Performance Check

Function & Structure Chassis Group
Front Chassis
Loading linkage
Loading linkage pin
Rear Chassis
Fuel tank
Floor board mount
Center Pin
Upper center pin
Lower center pin
Dust seal
Check & Adjustment Chassis Group
Linkage Pin
Liner
Center Pin
Adjusting shim
Installing bearing cover

Function & Structure Power Group
Power Line
Engine / Transmission
Engine / transmission mount
Accelerator pedal
Fuel control
Radiator
Radiator mount
Propeller Shaft
Second propeller shaft assembly
Third propeller shaft assembly
Axle Assembly
Axle Support
Differential Gear
Function of T.P.D
Operation of T.P.D

Check & Adjustment Power Group
Engine
Measuring engine speed
Measuring engine oil pressure
Propeller Shaft
Propeller shaft phase
Second propeller shaft alignment
Tightening torque
Axle
Axle tightening procedure
Differential gear adjustment procedure

Function & Structure Torque Converter and Transmission Group
Torque Converter
Torque converter structure
Power flow path
Torque multiplication
Torque Converter Gear Pump
Pump specifications
Transmission
Clutch combination
Shift lever position
QUAD (Quick up and down shift)
Gear train and number of teeth
Clutch specifications
Valve location
Clutch Pack
Forward and reverse clutch
1st and 2nd speed clutch
3rd and 4th speed clutch
Power Flow Path in the Transmission
Forward
Reverse
Hydraulic System Diagram
Hydraulic Circuit Diagram
Oil Flow
Oil flow in the torque converter line
Oil flow to the clutches
T/C and T/M Oil Circulation
Control Valve
Oil port layout
Modulation Mechanism
Clutch control oil pressure curve
Modulation mechanism operation
Accumulator
Accumulator for 1st and 2nd speed clutch
Clutch Solenoid Valve
For forward/reverse and speed clutches

Check & Adjustment Torque Converter and Transmission Group
Clutch Oil Pressure
Measuring clutch oil pressure

Function & Structure Hydraulic Group
Flushing Hydraulic Circuit
Purpose
Cautions on Hydraulic Parts Replacement
Hydraulic Circuit Symbols
Hydraulic lines
Pumps motors
Cylinders
Operation methods
Pressure control valve
Flow control valve
Directional control valve
Check valve
Miscellaneous hydraulic symbols
Hydraulic System Operation
Hydraulic system operation outline
Layout of Hydraulic Units
Hydraulic Tank
Hydraulic tank breather valve (tank cap)
Hydraulic tank specifications
Hydraulic oil level check
Hydraulic Pump
Hydraulic pump specifications
Hydraulic pump principle
Hydraulic pump wear plate
Hydraulic pump bushing lubrication
Hydraulic Cylinder
Boom cylinder
Bucket cylinder
Steering cylinder
Hydraulic cylinder specifications
Loading System
Reducing Valve (for Pilot Pressure)
Pilot Valve (S/N 4001~4030)
Pilot valve operation
Electric detent function
Pilot Valve (TH40MS) (S/N 4031~)
Pilot valve specifications
Pilot valve performance chart
Pilot valve operation
Multiple Control Valve (KML22/2T)
Multiple control valve specifications
Multiple control valve main relief valve
Multiple control valve overload relief valve
Multiple control valve make-up valve
Multiple control valve bucket spool
Multiple control valve boom spool
Two-speed Dump Function
Two-speed dump operation
Pilot valve (for two-speed dump)
Adapter (Orifice)
Ride Control (OPT)
Ride control hydraulic circuit
Ride control function
Ride control operation
Solenoid valve (for ride control)
Accumulator (for ride control)
Ride control hydraulic line
Steering System
Orbitrol®
Orbitrol® structure
Orbitrol® specification
Orbitrol® operation
Orbitrol® feed-back mechanism operation
Steering speed and flow rate control
Hydraulic pump oil amount and steering force
Orbit rotor operation principle
Steering Valve
Steering valve operation
Steering plunger variable throttle
Steering valve flow control plunger
Steering valve main relief valve
Steering valve overload relief valve
Steering pilot circuit and its operation
Stop Valve
Stop valve function
Stop valve operation
Reducing Valve (for Orbitrol®)
Steering Line Filter
Steering System (Direct Acting Orbitrol®) (OPT)
Priority valve
Orbitrol®
Emergency Steering (OPT)
Emergency steering circuit
Emergency steering motor and pump
Fan Motor System
Fan Motor Line
Fan motor
Fan motor relief valve assembly
Thermo sensing valve
Reversing Fan Motor (OPT)
Reversing Fan Motor Line (OPT)
Reversing fan motor (PI-GM25B-1Q23D)
Thermo sensing valve (for reversing fan)
Reversing fan motor valve
65TMV Check & Adjustment Hydraulic Group
Loading/Steering Circuit Relief Valve
Loading circuit relief valve setting pressures
Steering circuit relief valve setting pressures
Steering circuit relief valve setting pressures (for direct acting Orbitrol®) (OPT)
Hydraulic Cylinder
Cylinder natural drift
Stop Valve
Stop valve adjustment procedure
Fan Revolution
Fan maximum revolution measurement
65TMV Function & Structure Brake Group
Brake System Outline
Service brake
Parking brake
Adjustment of axle internal pressure
Brake Units Layout
Unloader Valve
Unloader valve operation
Valve Unit
Brake Accumulator Line
Accumulator
In-Line Filter
Brake Valve
Brake main valve (left pedal)
Brake pilot valve (right pedal)
Brake valve performance chart
Brake valve outline
Stop lamp pressure switch
Pressure switch (for Declutch)
Service Brake
Service brake operation
Service brake friction plate
Brake circuit air bleeding procedure
Parking Brake
Parking brake operation
Parking brake solenoid valve
Parking Brake Manual Release
Parking Brake Spring Chamber
Brake Circuit Check Valve

Check & Adjustment Brake Group
Brake Circuit Oil Pressure
Unloader valve setting pressure
Brake valve oil pressure
Service Brake
Service brake performance check
Service brake friction plate wear measurement
Parking Brake
Parking brake performance check
Parking brake clearance adjustment

Function & Structure Electrical Group
How to Use Electrical Wiring Diagram
Electrical Cable Color Codes
Electrical Circuit Symbols
Sensor Mount
Fuse
Fuse box
Fusible link
Engine Start Circuit
Engine start circuit diagram
Neutral starter
Starter switch
Fuel solenoid valve
Fuel solenoid relay
Battery relay
Alternator I terminal wire
Diode unit
Neutral relay
Magnet switch
Voltage relay
Power Generating/Charging Circuit
Alternator
Transmission Control Circuit and Monitor Circuit
Controller
Controller connection diagram
Controller function
Monitoring system
Instrument Panel and Switch
Instrument panel
Instrument panel rear surface
Gauge circuit
Tachometer circuit
Electrical Detent Circuit
Bucket leveler/fork positioner
Bucket leveler
Boom kick-out
Diode
Diode check method
Caution for diode check method
Surge voltage and surge suppression diodes
Diagnostic System
Diagnostic system flow
Diagnostic failure history memory data
Diagnostic failure history indication and deletion
Diagnostic switch

Check & Adjustment Electrical Group
Cautions Regarding Electric Circuit Check
Disconnecting or reinstalling connector
How to attach the probes of the circuit tester
Electrical Transmission Control System Troubleshooting Flowchart
Standard troubleshooting flowchart
Transmission Controller Abnormal Operation Judgment
Transmission controller check
Transmission controller LED indicator
Electrical Circuit Check
Shift lever input electrical circuit check
Inching (Declutch) input electrical circuit check
QUAD switch input electrical circuit check
Machine speed sensor input electrical circuit check
Clutch solenoid valve output electrical circuit check
Neutral relay electrical circuit check
Parking brake electrical circuit check
Gauge circuit electrical circuit check
Bucket positioner electrical circuit check

Function & Structure Air Conditioner Group
Air Conditioner
Air conditioning systems
Air conditioning unit
134A refrigerant compressor
Compressor electro-magnetic drive clutch
Condenser
Receiver  Drier
Thermostatic expansion valve
Evaporator temperature sensor
Evaporator
High pressure switch
Low pressure switch
Automatic temperature control (ATC)
Ambient temperature probe
Defroster/Operator ventilation and heater valve actuator motors
Electrical Connections
Plug connection
Maintenance
Helpful hints
A/C Charging
Charging
Final inspection
Appendix
Troubleshooting
Troubleshooting procedure
Code
Problem
Sensor resistance

Cross-section drawing & Diagrams
Axle Assembly
Torque Converter and Transmission
Loading/Steering Hydraulic Line
Loading/Steering Hydraulic Line (for Direct Acting Orbitrol®)
Brake Circuit
Electrical wiring diagram abbreviation chart
Electrical Connection Diagram
Electrical Wiring (Reversal Fan) (OPT)
Electrical Wiring Diagram (CAB)
Electrical Equipment Layout

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