MANITOU TELESCOPIC HANDLER MRT MRT-X 1440 1640 1840 EASY S2 SERVICE & REPAIR MANUAL
  • MANITOU TELESCOPIC HANDLER MRT MRT-X 1440 1640 1840 EASY S2 SERVICE & REPAIR MANUAL
  • MANITOU TELESCOPIC HANDLER MRT MRT-X 1440 1640 1840 EASY S2 SERVICE & REPAIR MANUAL
  • MANITOU TELESCOPIC HANDLER MRT MRT-X 1440 1640 1840 EASY S2 SERVICE & REPAIR MANUAL
  • MANITOU TELESCOPIC HANDLER MRT MRT-X 1440 1640 1840 EASY S2 SERVICE & REPAIR MANUAL

MANITOU TELESCOPIC HANDLER MRT MRT-X 1440 1640 1840 EASY S2 SERVICE & REPAIR MANUAL

$40.00
Brand: Manitou
Product Code: Manitou
Availability: In Stock
Qty:

09.2020 / All Regions / 1 CD / Windows 10, Windows 8, Windows 7, Windows Vista, Windows XP / 32 & 64 bit

MANITOU TELESCOPIC HANDLER MRT MRT-X 1440 MRT MRT-X 1640 MRT MRT-X 1840 EASY S2 PDF SERVICE & REPAIR MANUAL

Models covered:
MRT 1440 EASY 75P 400 ST3B S2
MRT 1440 EASY 55P 400 ST4 S2
MRT-X 1440 EASY 75P 400 ST3A S2
MRT 1640 EASY 75P 400 ST3B S2
MRT 1640 EASY 55P 400 ST4 S2
MRT-X 1640 EASY 75P 400 ST3A S2
MRT 1640 EASY 75P 360 ST3B S2
MRT 1640 EASY 55P 360 ST4 S2
MRT-X 1640 EASY 75P 360 ST3A S2
MRT 1840 EASY 75P 400 ST3B S2
MRT 1840 EASY 55P 400 ST4 S2
MRT-X 1840 EASY 75P 400 ST3A S2
MRT 1840 EASY 75P 360 ST3B S2
MRT 1840 EASY 55P 360 ST4 S2
MRT-X 1840 EASY 75P 360 ST3A S2

Languages: English

MANUAL CONTENT:
ENGINE
ENGINE CHARACTERISTICS AND SPECIFICATIONS
ECM ELECTRONIC CONTROL MODULE
REAR SOCKET
POWER SUPPLY AND ELECTRICAL SYSTEM
SENSOR AND PROBE
ENGINE GROUND
LOW PRESSURE FUEL CIRCUIT
HIGH PRESSURE FUEL CIRCUIT

POSITION OF THE ENGINE COMPONENTS
WATER + AIR COOLING CIRCUIT
INTAKE AND EXHAUST
HYDRAULIC OIL COOLING CIRCUIT
FUEL CIRCUIT
IDENTIFICATION OF THE ENGINE
DIESEL FUEL CIRCUIT

CHECKING AND ADJUSTING THE ENGINE
REMOVING THE ENGINE COMPONENTS
PREPARATION AND SAFETY INSTRUCTIONS
A - REMOVING THE ALTERNATOR BELT
B - REMOVING THE ALTERNATOR
C - REMOVING THE STARTER MOTOR
D - REMOVING THE EGR VALVE
E - REMOVING THE INJECTORS
F - REMOVING THE ENGINE COOLING WATER PUMP
ENGINE TIGHTENING TORQUE
ASSEMBLING THE ENGINE

REMOVING THE ENGINE
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
SPECIFIC TOOLING

TRANSMISSION
FEATURES AND TECHNICAL SPECIFICATIONS OF THE TRANSMISSION
REXROTH HYDROSTATIC TRANSMISSION
SPECIFIC ADVANTAGES OF HYDROMATIC TRANSMISSIONS
MAIN CIRCUIT OF HYDROSTATIC TRANSMISSIONS
DESCRIPTION OF THE WORKING OF THE A4 VG..DA/A6 VM..DA HYDROMATIC
TRANSMISSION
GENERAL INFORMATION
TRANSMISSION KINEMATIC CHAIN
HYDROSTATIC TRANSMISSION
TRANSMISSION HYDRAULIC SYSTEM
WORKING OF THE “DA” CONTROL CARTRIDGE
INCHING CIRCUIT
DR VALVE
ROLE
OPERATION
CROSS-SECTION VIEW OF DR VALVE
A6 VM / DA ENGINE

TRANSMISSION LAYOUTS
HYDROSTATIC TRANSMISSION LAYOUT - FORWARD MOVEMENT
HYDROSTATIC TRANSMISSION LAYOUT - REVERSING MOVEMENT

POSITION OF THE TRANSMISSION COMPONENTS
HYDROSTATIC TRANSMISSION CIRCUIT

CHECKING AND ADJUSTING THE TRANSMISSION
A 4 VG - A 6 VM TRANSMISSION
CHECKS BEFORE STARTING UP THE TRANSMISSION OR AFTER A REPAIR
TRANSMISSION ADJUSTMENT POINTS  
CHECKING AND ADJUSTING THE TRANSMISSION
CHECKING AND ADJUSTING THE BOOST PRESSURE
ADJUSTING THE PUMP MECHANICAL “0”
CHECKING AND ADJUSTING THE BEGINNING OF THE CONTROL
CHECKING AND RECORDING THE END OF ADJUSTMENT
CHECKING AND ADJUSTING THE HP LIMITERS
ADJUSTING THE HP LIMITERS
PRESSURE CONTROL POINTS ON PUMP A 4 VG
A6 VM 80 ENGINEBPRESSURE CONTROL POINTS
REGULATION OF ENGINE A 6 VM 111
TROUBLESHOOTING
PUMP/MOTOR
HYDROSTATIC TRANSMISSION REGULATION CHART

REMOVING THE HYDROSTATIC TRANSMISSION
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REMOVING THE HYDROSTATIC TRANSMISSION

REINSERTING THE HYDROSTATIC TRANSMISSION
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS

SPECIAL TOOLS FOR THE TRANSMISSION
STANDARD BOX

AXLE
REMOVING THE AXLE
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REMOVING THE AXLE
REMOVING THE REAR AXLE

REINSERTING THE FRONT AND REAR AXLES
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REINSERTING THE REAR AXLE
REINSERTING THE FRONT AXLE AND HYDROSTATIC MOTOR

BRAKE
FEATURES AND TECHNICAL SPECIFICATIONS OF THE BRAKES
SERVICE BRAKE
PARKING BRAKE

POSITION OF THE BRAKES COMPONENTS
BRAKES COMPONENTS

CHECKING AND ADJUSTING THE BRAKES
BLEEDING THE BRAKES AND ADJUSTING THE INCHING
PREPARATION AND SAFETY INSTRUCTIONS
BRAKES BLEEDING PROCEDURE
DEACTIVATE THE NEGATIVE BRAKE
SETTING THE GEAR IN NEUTRAL (FOR TOWING)
INCHING CONTROL
BRAKES SYSTEM LAYOUT
HYDRAULIC BRAKE VENTING VALVE

BOOM
BOOM CHARACTERISTICS AND SPECIFICATIONS
BOOM WITH TWO EXTENSIONS
BOOM WITH THREE EXTENSIONS

BOOM COMPONENTS LOCATION
POSITION OF COMPONENTS OF BOOM WITH TWO EXTENSIONS
POSITION OF COMPONENTS OF PENTAGONAL BOOM WITH THREE EXTENSIONS

BOOM CONTROL AND ADJUSTMENT
PREPARATION AND SAFETY INSTRUCTIONS
ADJUSTING THE SLIDING BLOCKS OF THE BOOM WITH TWO EXTENSIONS
ADJUSTING THE I EXTENSION BOOM/OUTER BOOM SLIDING BLOCKS
ADJUSTING THE I EXTENSION BOOM/II EXTENSION BOOM SLIDING BLOCKS
ADJUSTING THE SLIDING BLOCKS OF THE BOOM WITH
ADJUSTING THE II EXTENSION BOOM/III EXTENSION BOOM SLIDING BLOCKS
ADJUSTING THE II EXTENSION BOOM/II EXTENSION BOOM SLIDING BLOCKS
ADJUSTING THE I EXTENSION BOOM/OUTER BOOM SLIDING
ADJUSTING THE CHAINS OF THE BOOM WITH THREE EXTENSIONS

BOOM REMOVAL
REMOVING THE ENTIRE TELESCOPIC BOOM
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REMOVING THE TELESCOPIC BOOM WITH TWO EXTENSIONS FROM THE VEHICLE
REMOVING THE COMPONENTS OF THE BOOM WITH TWO EXTENSIONS
REMOVING THE BOOM HYDRAULIC SYSTEM AND ELECTRICAL SYSTEM
REMOVING THE II EXTENSION BOOM FROM THE I EXTENSION
REMOVING THE I EXTENSION BOOM FROM THE OUTER BOOM
REMOVING THE TELESCOPIC BOOM WITH THREE EXTENSIONS FROM THE VEHICLE
REMOVING THE COMPONENTS OF THE BOOM WITH THREE EXTENSIONS
REMOVING THE BOOM HYDRAULIC SYSTEM AND ELECTRICAL SYSTEM
REMOVING THE CYLINDERS FROM THE BOOM
REMOVING THE I, II AND III EXTENSIONS FROM THE OUTER BOOM
REMOVING THE II AND III EXTENSIONS FROM THE I EXTENSION BOOM
REMOVING THE I EXTENSION BOOM FROM THE II EXTENSION BOOM

BOOM REFIT
REFITTING THE ENTIRE TELESCOPIC BOOM
GENERAL INFORMATION
PRELIMINARY OPERATIONS
PREPARATION AND SAFETY INSTRUCTIONS
REFITTING THE COMPONENTS OF THE BOOM WITH TWO EXTENSIONS
REFITTING THE I EXTENSION BOOM IN THE OUTER BOOM
REFITTING THE II EXTENSION BOOM IN THE I EXTENSION
REFITTING THE BOOM HYDRAULIC SYSTEM AND ELECTRICAL SYSTEM
REFITTING THE TELESCOPIC BOOM WITH TWO EXTENSIONS ON THE VEHICLE
REFITTING THE COMPONENTS OF THE BOOM WITH THREE EXTENSIONS
PRELIMINARY OPERATIONS
PREASSEMBLY OF THE III EXTENSION BOOM
PREASSEMBLY OF THE II EXTENSION BOOM
REINSERTING THE III EXTENSION BOOM IN THE II EXTENSION BOOM
PREASSEMBLY OF THE I EXTENSION BOOM
REFITTING THE II AND III EXTENSION BOOMS IN THE I EXTENSION BOOM
OUTER BOOM PREASSEMBLY
REFITTING THE I, II AND III EXTENSION BOOMS IN THE OUTER BOOM
REFITTING THE CYLINDERS ON THE BOOM
REFITTING THE BOOM HYDRAULIC SYSTEM AND ELECTRICAL SYSTEM
REFITTING THE TELESCOPIC BOOM WITH THREE EXTENSIONS ON THE VEHICLE

HYDRAULIC
HYDRAULIC SCHEMATIC DIAGRAMS
1 - MOVEMENTS HYDRAULIC DIAGRAM
2 - STABILIZERS AND REAR AXLE BLOCK HYDRAULIC DIAGRAM
3 - HYDROSTATIC TRANSMISSION HYDRAULIC DIAGRAM
4 - STEERING BRAKES HYDRAULIC DIAGRAM

HYDRAULIC COMPONENTS LOCATION
DIAGRAM 1 - HYDRAULIC COMPONENTS LOCATION
DIAGRAM 2 - HYDRAULIC COMPONENTS LOCATION

CHECKING THE PRESSURES
BOOM MOVEMENTS
COMPENSATION CYLINDER BOTTOM PLATE MOVEMENT
STABILIZERS MOVEMENTS
FAN MOTOR
BOOST PUMP ON HYDROSTATIC TRANSMISSION
GENERAL RULES FOR DISMANTLING THE CYLINDERS
PISTON AND LOCKING NUT
PISTON GASKETS
GASKETS OF THE LOCKING RING NUT
APPLICATION OF THREADLOCKERS
LIFT CYLINDER
SLEWING CYLINDER
COMPENSATION CYLINDER
STABILIZER INCLINATION CYLINDER
REAR AXLE BLOCKING CYLINER
LEVELLING CYLINDER
ADJUSTING THE TURRET ROTATION BRAKE

HYDRAULIC COMPONENTS REMOVAL
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REMOVING THE DIRECTIONAL CONTROL VALVE
REMOVING THE LIFT CYLINDER
REMOVING THE COMPENSATION CYLINDER
REMOVING THE STABILIZERS ASCENT AND DESCENT CYLINDERS
REMOVING THE ROTATION HYDRAULIC CONNECTOR
REMOVING THE TANK
REMOVING THE HYDRAULIC FLUID TANK AND FUEL TANK

REFITTING THE HYDRAULIC COMPONENTS
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REFITTING THE TANK
REFITTING THE HYDRAULIC FLUID AND FUEL TANK
REFITTING THE HYDRAULIC ROTATION CONNECTOR (ONLY FOR MRT 1840 - 360°)
REFITTING THE COMPENSATION CYLINDER
REFITTING THE LIFT CYLINDER
REINSERTING THE STABILIZERS ASCENT AND DESCENT CYLINDER
REFITTING THE DIRECTIONAL CONTROL VALVE

HYDRAULIC SPECIFIC TOOLING
PRESSURE GAUGES STANDARD BOX
DIGITAL PRESSURE GAUGE BOX

ELECTRICITY
ELECTRICAL FEATURES AND SPECIFICATIONS
OPERATING LOGIC OF THE VEHICLE
VEHICLE WITH FORKS
VEHICLE WITH FORKS ON TYRES OR STABILIZERS
MACHINE WITH FORKS ON WHEELS OR OUTRIGGERS IN TILTING CONDITION
VEHICLE ON STABILIZERS WITH PLATFORM
MACHINE WITH FIXED/ORH PLATFORM
VEHICLE ON STABILIZERS WITH FIXED/ORH PLATFORM IN TILTING CONDITION
VEHICLE ON TYRES WITH FIXED/ORH PLATFORM IN TILTING CONDITION
MACHINE ON TYRES WITH FIXED/ORH PLATFORM
VEHICLE WITH OSCILLATING PLATFORM
VEHICLE ON TYRES WITH OSCILLATING PLATFORM
VEHICLE ON STABILIZERS WITH OSCILLATING PLATFORM IN TILTING CONDITION
VEHICLE WITH RADIO CONTROL
VEHICLE ON STABILIZERS WITH RADIO CONTROL
FUSES AND RELAYS
FUSES AND RELAYS MRT
FUSES AND RELAYS MRT-X
FUSES AND RELAYS IN THE CAB
FUSES AND RELAYS A/C
CONNECTORS WIRING
FRONT CARRIAGE WIRING
REAR CARRIAGE WIRING
CARRIAGE CONNECTION BOX (NOT X VERSION)
CARRIAGE CONNECTION BOX (ONLY X VERSION)
SWITCHES LINE WIRING
DRIVE SEAT WIRING
DASHBOARD WIRING
ENGINE WIRING (NOT X VERSION)
ENGINE WIRING (ONLY X VERSION)
REAR TURRET WIRING
LIMITED ROTATION CABLE
BOOM WINDER CABLE
PLATFORM WORKING LIGHT WIRING
3B6 SENSORS WIRING
BOOM CABLE
A/C CONNECTION BOX
A/C WIRING
OPTION SWITCH CABLE
DRIVE SEAT WIRING
DOUBLE OUTPUT ON BOOM WIRING
TRIPLE OUTPUT ON BOOM WIRING
12V OUTPUT ON BOOM
HEAD BOOM CONNECTION BOX
DISTRIBUTOR
ELECTRICAL AND ELECTRONIC SYSTEM OVERVIEW
CAN-OPEN
CAN-J1939 (NOT X VERSION)
CAN-J1939 (ONLY X VERSION)
CAN-RFID
ECU CHASSIS INPUTS/OUTPUTS
MIDAC INPUTS/OUTPUT
CONTROL UNIT INPUTS/OUTPUT

WIRING DIAGRAMS
IDENTIFICATION MARKINGS REGARDING THE WIRING DIAGRAMS
IDENTIFICATION OF CONNECTORS AND CONDUCTORS OF THE ELECTRIC WIRING
CAN-BUS LINE CIRCUIT
WIRING DIAGRAMS: MRT 1440 - 1640 - 1840 ST3B (400°) /MRT 1640-1840 ST3B (360°) / MRT
POSITION OF THE COMPONENTS ON THE DIAGRAMS
WIRING DIAGRAMS BY FUNCTION
CAN-BUS
TRANSMISSION
HYDRAULIC MOVEMENTS
SENSORS
OPTIONAL LIGHTS
VEHICLE RADIO
WINDSCREEN WIPER
AIR CONDITIONING - HEATING

EMERGENCIES
POSITION OF CONNECTORS BY DIAGRAM

DRIVER’S CAB
DRIVER’S CAB REMOVAL
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REMOVING THE CAB GUARD
DISCONNECT THE CAB HYDRAULIC SYSTEM
DISCONNECT THE ELECTRICAL SYSTEM
REMOVING THE CAB FROM THE FRAME

DRIVER’S CAB REFIT
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REFITTING THE CAB ON THE FRAME
RECONNECT THE ELECTRICAL SYSTEM
RECONNECT THE CAB HYDRAULIC SYSTEM
REFIT THE GUARD ON THE CAB

FRAME - BODY
REMOVING THE TURRET
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REMOVING TURRET FROM THE FRAME
REMOVING LIFT CYLINDER FROM TURRET
REMOVING COMPENSATION CYLINDER FROM TURRET
REMOVING THE TURRET FROM THE FRAME
REMOVING THE SLEWING RING BEARING

REFITTING THE TURRET
GENERAL INFORMATION
PREPARATION AND SAFETY INSTRUCTIONS
REFITTING THE SLEWING RING BEARING
REFITTING THE TURRET ON THE FRAME
REFITTING THE LIFT CYLINDER ON THE TURRET
REFITTING THE COMPENSATION CYLINDER ON THE TURRET

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