TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL
  • TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL
  • TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL
  • TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL
  • TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL

TOYOTA HILUX 2005 - 2011 SERVICE & REPAIR INFORMATION MANUAL

$60.00
Brand: Toyota
Product Code: Toyota
Availability: In Stock
Qty:

07.2005 - 05.2011 / All Regions / 1 CD / Windows 10, Windows 8, Windows 7, Windows Vista, Windows XP / 32 & 64 bit

Toyota Hilux Service information library 07.2005 - 05.2011

Language: English

GGN15, GGN25, KUN10, KUN15, KUN16, KUN25, KUN26, KUN35, KUN36, LAN15, LAN25, LAN35, TGN10, TGN11, TGN15, TGN16, TGN26, TGN36 series
Left Hand Drive & Right Hand Drive
Engines:
1GR-FE - 4.0L 6cylinder 24 Valve DOHC
1TR-FE - 2.0L 4cylinder 16Valve VVT-i DOHC
2TR-FE - 2.7L 4cylinder 16Valve VVT-i DOHC
1KD-FTV - 3.0L 4cylinder 16Valve D-4D DOHC diesel
2KD-FTV - 2.5L 4cylinder 16Valve D-4D DOHC diesel
5L-E - 3.0L 4cylinder 8Valve OHC diesel

Repair Manual
New Car Features
Electrical wiring diagram
Body Repair
Service data sheet

All car units service & repair, troubleshooting, installation, removal, components, diagrams, inspection, replacement, wiring diagrams, trouble codes, other information

DESCRIPTION:

REPAIR MANUAL
ENGINE
ENGINE CONTROL SYSTEM
1KD-FTV - ECD system, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Diesel throttle body, Integration relay, ECM, Accelerator pedal rod
2KD-FTV - ECD system, Mass air flow meter, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Diesel throttle body, Integration relay, ECM, Accelerator pedal rod
5L-E - ECD system, Venturi, Crankshaft position sensor, Engine coolant temperature sensor, Intake air temperature sensor, Integration relay, ECM, Manifold absolute pressure sensor, Accelerator pedal rod
1GR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, Fuel pump relay, ECM, Accelerator pedal
1TR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, ECM, Accelerator pedal
2TR-FE - SFI system, Mass air flow meter, Camshaft timing oil control valve assembly, Camshaft position sensor, Crankshaft position sensor, Engine coolant temperature sensor, Throttle body, Knock sensor, Integration relay, ECM, Accelerator pedal
ENGINE MECHANICAL
1GR-FE - Engine, Drive belt, Valve clearance, Camshaft, Engine assembly, Engine unit
1KD-FTV - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit
2KD-FTV - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit
5L-E - Engine, Drive belt, Valve clearance, Timing belt, Cylinder head, Engine assembly, Engine unit
1TR-FE - Engine, Drive belt, Camshaft, Engine assembly, Engine unit
2TR-FE - Engine, Drive belt, Camshaft, Engine assembly, Engine unit
FUEL
1KD-FTV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Fuel temperature sensor, Fuel cooler, Injector driver, Fuel tank
2KD-FTV - Fuel system, Fuel injector, Fuel supply pump, Common rail, Fuel filter, Fuel temperature sensor, Injector driver, Fuel tank
1GR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel pressure pulsation damper, Fuel filter, Fuel pump, Fuel pump resistor, Fuel tank
5L-E - Fuel system, Fuel injection pump, Fuel injection nozzle, Fuel filter, Fuel tank
1TR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel filter, Fuel pump, Fuel tank
2TR-FE - Fuel system, Fuel injector, Fuel pressure regulator, Fuel filter, Fuel pump, Fuel tank
EMISSION CONTROL
1KD-FTV - Emission control system, EGR valve, Vacuum switching valve, Vacuum regulating valve, Fuel tank cap
2KD-FTV - Emission control system, EGR valve, Vacuum regulating valve, Fuel tank cap
5L-E - Emission control system, Fuel tank cap
1GR-FE - Emission control system, Canister, Vacuum switching valve, Ventilation valve, Air fuel ratio sensor, Heated oxygen sensor, Fuel tank cap
1TR-FE - Emission control system, Canister, Vacuum switching valve, Ventilation valve, Heated oxygen sensor, Fuel tank cap
2TR-FE - Emission control system, Air pump, Air switching valve, Canister, Vacuum switching valve, Ventilation valve, Air fuel ratio sensor, Heated oxygen sensor, Fuel tank cap
INTAKE / EXHAUST
1KD-FTV - Intake air control system, Intake manifold, Turbocharger, Intercooler, Exhaust pipe
2KD-FTV - Intake air control system, Turbocharger, Exhaust pipe
1GR-FE - Intake system, Vacuum switching valve, Exhaust pipe
5L-E - Exhaust pipe
1TR-FE - Exhaust pipe
2TR-FE - Exhaust pipe
COOLING
1KD-FTV - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
2KD-FTV - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
5L-E - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
1TR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
2TR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
1GR-FE - Cooling system, Coolant, Water pump, Thermostat, Radiator, Fan
LUBRICATION
1KD-FTV - Lubrication system, Oil filter, Oil pump, Engine Oil cooler
2KD-FTV - Lubrication system, Oil filter, Oil pump, Engine Oil cooler
5L-E - Lubrication system, Oil filter, Oil pump, Engine Oil cooler
1TR-FE - Lubrication system, Oil filter, Oil pump
2TR-FE - Lubrication system, Oil filter, Oil pump
1GR-FE - Lubrication system, Oil filter, Oil pump
IGNITION
1TR-FE - Ignition system, Ignition coil
2TR-FE - Ignition system, Ignition coil
1GR-FE - Ignition system, Ignition coil, VVT sensor
STARTING
1KD-FTV - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch
2KD-FTV - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch
5L-E - Starting system, Pre-heating system, Glow plug, Starter, Starter relay, Glow relay, Ignition switch
1TR-FE - Starting system, Starter, Starter relay, Ignition switch
2TR-FE - Starting system, Starter, Starter relay, Ignition switch
1GR-FE - Starting system, Starter, Starter relay, Ignition switch
CHARGING
1KD-FTV - Charging system, Generator
2KD-FTV - Charging system, Generator
5L-E - Charging system, Generator
1TR-FE - Charging system, Generator
2TR-FE - Charging system, Generator
1GR-FE - Charging system, Generator

TRANSMISSION
A340E Automatic Transmission - Automatic transmission system, Fluid, Extension housing rear oil seal, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body
A340F Automatic Transmission - Electronic controlled automatic transmission system, Fluid, Speed sensor, Transmission wire, ATF temperature sensor, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Second coast brake, Overdrive brake, Overdrive direct clutch, Direct clutch, Forward clutch, Sun gear and one way clutch, Second brake, Rear planetary gear, Valve body
A750E Automatic Transmission - Electronic controlled automatic transmission system, Extension housing rear oil seal, Fluid, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Valve body
A750F Automatic Transmission - Electronic controlled automatic transmission system, Fluid, Speed sensor, Transmission wire, Park / Neutral position switch, Valve body assembly, Shift lock system, Floor shift assembly, Automatic transmission assembly, Torque converter clutch and drive plate, Transmission control cable, Transmission unit, Oil pump, Clutch drum and input shaft assembly, Valve body
Clutch - Clutch system, Clutch pedal, Master cylinder, Release cylinder, Clutch accumulator, Clutch unit
G58 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear
G58F Manual Transmission - Manual transmission system, Oil, Transfer adaptor oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear
G50/G55 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear
R150/R151 Manual Transmission - Manual transmission system, Oil, Extension housing oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear
R150F/R151F Manual Transmission - Manual transmission system, Oil, Transfer adaptor oil seal, Transmission assembly, Transmission unit, Input shaft, Output shaft, Counter gear and reverse idler gear

DRIVE LINE
VF2A Transfer - Transfer system, Oil, Case oil seal, Extension housing oil seal, Transfer assembly, Indicator switch, Speedometer driven gear
Propeller Shaft - Propeller shaft system, Propeller shaft assembly, Front/Rear propeller shaft assembly
Drive Shaft - Drive shaft system, Front drive shaft assembly
Differential - Differential system, Differential oil, Front/Rear differential carrier oil seal, Front differential side gear shaft oil seal, Front/Rear differential carrier assembly, Differential vacuum actuator, Lock system

SUSPENSION & AXLE
Axle - Axle system, Front axle hub bolt, Front axle hub, Steering knuckle, Rear axle hub bolt, Rear axle shaft
Suspension - Suspension system, Front wheel alignment, Rear wheel alignment, Front shock absorber, Front upper suspension arm, Front lower suspension arm, Front stabilizer bar, Rear leaf spring, Rear shock absorber
Tire and Wheel - Tire and wheel system

BRAKE
Brake Control - Anti lock brake system, Brake actuator, Front speed sensor, Rear speed sensor, Deceleration sensor
Brake - Brake system, Fluid, Brake pedal, Master cylinder, Brake booster, Vacuum pump, Front brake, Front brake flexible hose, Rear brake, Rear brake flexible hose, Load sensing proportioning valve
Parking Brake - Parking brake system, Parking brake lever, Parking brake cable

STEERING
Steering Column - Steering system, Steering column assembly
Power Steering - Power steering system, Vane pump, Steering linkage

HEATER & AIR CONDITIONING
Air Conditioning - Air conditioning system, Refrigerant, Refrigerant line, Air conditioning and blower unit, Blower resistor and motor, PTC heater assembly, Compressor, Viscous heater magnet clutch, Condenser, Evaporator temperature sensor, Pressure switch, Heater blower motor relay, Magnetic clutch relay, Air conditioning control assembly, Air Conditioning/Heater switch, Conditioning amplifier, Heater amplifier

RESTRAINTS
Supplemental Restraint System - Airbag system, Steering pad, Spiral cable, Front passenger airbag assembly, Center airbag sensor assembly, Front airbag sensor
Seat Belt - Seat belt warning system, Front seat inner belt assembly, Front seat outer belt assembly, Rear seat inner belt assembly, Rear seat outer belt assembly

SECURITIES
Theft Deterrent - Theft deterrent system, Engine hood courtesy switch, Security horn assembly, Security indicator light
Engine Immobiliser - Engine immobiliser system, Unlock warning switch

CRUISE CONTROL SYSTEM
Cruise Control - Cruise control system, Cruise control main switch

BODY ELECTRICAL
Lighting, Wiper and Washer, Door Lock, Meter, Audio / Visual, Horn, Other systems

BODY
Windshield / Windowglass, Mirror, Instrument panel, Seat, Engine Hood / Door, Exterior, Interior

NEW CAR FEATURES
New model outline, Engines, Chassis, Body, Body electrical

ELECTRICAL WIRING DIAGRAM
Engine - Charging, Engine control, Ignition, Starting
Transmission - ECT and A/T indicator, Shift lock, Rear differential lock
Drive line - 4WD
Brake - ABS
Heater & Air Conditioning System - Air conditioner, Heater, PTC heater
Restraints - Seat belt warning, SRS
Securities - Engine immobiliser system, Theft deterrent
Cruise Control System - Cruise control
Body Electrical - Audio system, Back-up light, Cigarette lighter, Front fog light, Headlight, Interior light, Stop light, Multi display, Wireless door lock control, Taillight and much much more
Body - Power window, Rear window defogger, Remote control mirror, Seat heater

WIRING DIAGRAMS FOR ALL CAR UNITS

BODY REPAIR
Body Panel Replacement, Body Dimensions, Paint, Coating

OTHER INFORMATION

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